Job Description




Responsibilities:

• To lead and manage the Tap Hole Clay (THC) production line, ensuring consistent product quality, safe operations, cost efficiency, and compliance with Calderys' IMS, safety, and sustainability standards while meeting customer-specific performance requirements


• Plan, execute, and monitor end-to-end production of Tap Hole Clay.


• Manage processes including raw material handling, batching, mixing/kneading, extrusion or briquetting, aging, packing, and dispatch.


• Control critical process parameters such as plasticity, rheology, grain size distribution, carbon/resin/pitch content, mixing time, and temperature control.


• Ensure strict adherence to approved formulations, SOPs, and process control plans.


• Coordinate with QA/QC for testing, defect analysis, and implementation of CAPA.


• Drive reduction in batch variation, customer complaints, and field performance issues.


• Ensure safe handling and storage of resins, pitch, oils, and carbonaceous materials.


• Drive reduction in rejection, rework, and customer complaints.


• Enforce EHS standards, safety procedures, and statutory requirements on the shop floor.


• Ensure compliance with IMS (ISO 9001, ISO 14001, ISO 45001) and internal audits.


• Lead, train, and motivate production supervisors, engineers, and operators.


• Conduct skill gap analysis and on-the-job training for operators on alumina brick processes.


• Support manpower planning, shift management, and performance reviews.


• Coordinate with Maintenance, Quality, R&D, SCM, and Planning teams for smooth operations.


• Prepare daily/weekly/monthly production reports, KPI dashboards, and MIS.


• Support audits, customer visits, and technical discussions when required.

• Essential: B.E./B.Tech in Ceramic Engineering (Ceramic Diploma with strong experience may be considered)


• 5-8 years of experience in refractory manufacturing


• Minimum 5 years in Tap Hole Clay production


• Strong knowledge of Tap Hole Clay Production


• Exposure to SAP (PP/MM) and production reporting systems